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Working Principle
The trommel scrubber achieves efficient ore washing through the synergistic effect of mechanical scrubbing in a rotating drum and high-pressure counterflow water washing. Ore and slurry (adjusted to 20-25% density) enter the rotating drum where continuous tumbling and friction effectively separate clay from ore lumps. At the discharge end, high-pressure water (0.3-0.5MPa) is introduced for reverse flushing to enhance clay removal, with clay-laden wastewater exiting through perforated baffles. The cleaned ore is then precisely classified into coarse, medium and fine fractions by the rotating conical screen while undergoing dewatering with spray water. This process can significantly upgrade ore grade by 3-8%, making it particularly suitable for processing high-clay content ores including alluvial gold, oxidized ores, hematite, limonite, manganese ore, iron ore, limestone, tungsten ore, tin sand ore, silica sand and other minerals.
Advantages
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Powerful Clay Processing:Robust drum rotation + internal lifters. Breaks down ores with up to 40% clay content. 98% washing efficiency, 3x throughput vs traditional washers.
Eco-Friendly Operation: Water recycling + dual power options. 50% less water usage, off-grid capable. 35% lower cost per ton, meets environmental regulations.
Multi-Mineral Versatility: Adjustable speed (5-25rpm) + interchangeable screens. Processes gold/cassiterite/wolframite etc. 80% higher utilization, faster ROI.
Technical Parameters
Rotary Scrubber | |||||||||
Model | Drum Size (m) | Screen Size (mm) | Feeding Size (mm) | Water Pressure (Mpa) | Every ton of ore water required (M3/t) | Capacity (T/h) | Rotation Speed (r/min) | Power (Kw) | Weight (Kg) |
RXT1030 | Φ1.0×3.0 | ≥5 | ≤100 | 0.4~0.5 | 1.5~4 | 30~50 | 25~28 | 15 | 4800 |
RXT1230 | Φ1.2×3.0 | ≥5 | ≤100 | 0.4~0.5 | 1.5~4 | 50~70 | 23~25 | 18.5 | 5800 |
RXT1545 | Φ1.5×4.5 | ≥5 | ≤150 | 0.4~0.5 | 1.5~4 | 70~120 | 18~22 | 30 | 6900 |
RXT1560 | Φ1.5×6.0 | ≥5 | ≤150 | 0.4~0.5 | 1.5~4 | 80~130 | 18~22 | 37 | 8300 |
RXT1845 | Φ1.8×4.5 | ≥5 | ≤170 | 0.4~0.5 | 1.5~4 | 90~130 | 20~21 | 45 | 11800 |
RXT1860 | Φ1.8×6.0 | ≥5 | ≤170 | 0.4~0.5 | 1.5~4 | 100~140 | 20~21 | 45 | 12800 |
RXT2060 | Φ2.0×6.0 | ≥5 | ≤210 | 0.4~0.5 | 1.5~4 | 120~160 | 19~20 | 55 | 14800 |
RXT2265 | Φ2.2×6.5 | ≥5 | ≤230 | 0.4~0.5 | 1.5~4 | 160~180 | 19~20 | 55 | 16500 |
RXT32100 | Φ3.2×10 | ≥5 | ≤300 | 0.4~0.5 | 1.5~4 | 300~400 | 12 | 90*2 | 53000 |
The technical parameters provided are for reference only. Final product performance shall be subject to the official technical specifications. |
Successful Cases
Rock Gold Mine - South Sudan | Sand Gold Mines - Zimbabwe | Chromite - South Africa |
Chromium Ore - Zimbabwe | Tin Mines - Bolivia | Tin Mines - Indonesia |
Copper Oxide - Russia | Tantalum Niobium Ore - Nigeria | Lithium Mines - Brazil |
Gaoling Mine - Uganda | Lead Zinc Mine - Morocco | Manganese Ore - Kenya | Hematite - South Africa |
FAQ
Q: What gold ores suit trommel scrubbers best?
A: Ideal for high-clay(30-40%) alluvial gold (0.5-100mm), >95% recovery. Not for ultra-fines(<0.1mm).
Q: How to prevent clay clogging?
A: ①Use spray bars(0.5-0.8MPa) ②Limit feed rate(<15t/h) ③Clean lifters regularly.
Q: Trommel vs traditional scrubber advantages?
A: 3x capacity, 50% less water, 60% smaller footprint, but 20-30% higher cost.