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Working Principle
Dewatering screening is a solid-liquid separation process combining high-frequency vibration with mechanical filtration. When materials with 30-50% moisture content enter the screen deck, the excitation force from vibration motors (700-1500rpm) forms a filtering layer where solids rapidly dewater on the screen surface. Water drains through screen apertures while dewatered solids (10-15% moisture) convey forward to the discharge end. This technology integrates vibratory throwing motion (2-5mm amplitude) with gravity drainage, utilizing optimized screen structures (PU/rubber panels with 15-30% open area) and vibration parameters (25-50Hz frequency) to efficiently process tailings, aggregates, coal slurry etc. With capacity reaching 10-250t/h, it achieves simultaneous particle sizing and dewatering functions.
Advantages
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High-Efficiency Dewatering: High-frequency vibration reduces moisture content to 10%-15% with a capacity of 50-400t/h, boosting productivity.
Wear-Resistant Design: PU/rubber screen panels resist abrasion and blinding, lasting 2-3x longer than metal screens, cutting maintenance costs.
Energy-Saving & Eco-Friendly: 30% lower energy consumption vs conventional dewaterers, with closed-loop water recycling for zero discharge.
Versatile Adaptation: Modular design supports customizable apertures (0.1-5mm) and slopes for tailings, sand, coal slurry, and more.
Smart Operation: Optional auto-frequency adjustment and remote monitoring ensure stable performance with minimal manual input.
Technical Parameters
Dewatering Screen | ||||||
Model | Area of Screen (m2) | Power (kw) | Capacity (m3/h) | Feeding Size (mm) | Weight (kg) | Dimension (mm) |
TS0720 | 1.4 | 0.75*2 | 5-10 | ≤10 | 0.8 | 2300*1000*750 |
TS0920 | 1.8 | 1.1*2 | 10-20 | ≤10 | 1.2 | 2300*1200*750 |
TS1020 | 2 | 1.5*2 | 10-30 | ≤10 | 1.6 | 2300*1300*750 |
TS1225 | 3 | 2.2*2 | 50-80 | ≤10 | 2.1 | 2800*1500*800 |
TS1530 | 4.5 | 3*2 | 100-120 | ≤10 | 3.2 | 3300*1800*800 |
TS1536 | 5.4 | 3*2 | 120-150 | ≤10 | 3.8 | 3683*1890*1421 |
TS1836 | 6.4 | 4*2 | 150-180 | ≤10 | 4.8 | 3715*2466*1855 |
TS1845 | 8.1 | 4*2 | 200-220 | ≤10 | 6.5 | 4515*2449*1987 |
TS2148 | 8.8 | 7.5*2 | 220-240 | ≤10 | 7.6 | 4915*2785*2142 |
The technical parameters provided are for reference only. Final product performance shall be subject to the official technical specifications. |
Successful Cases
Rock Gold Mine - South Sudan | Sand Gold Mines - Zimbabwe | Chromite - South Africa |
Chromium Ore - Zimbabwe | Tin Mines - Bolivia | Tin Mines - Indonesia |
Copper Oxide - Russia | Tantalum Niobium Ore - Nigeria | Lithium Mines - Brazil |
Gaoling Mine - Uganda | Lead Zinc Mine - Morocco | Manganese Ore - Kenya | Hematite - South Africa |
FAQ
Q: What materials suit dewatering screens?
A: Ideal for tailings/sand/coal slurry (0.1-5mm), reduces moisture from 30% to 10-15%.
Q: How to extend screen panel life?
A: ①Use PU panels ②Ensure even feeding ③High-pressure wash after shifts.
Q: Dewatering screen vs filter press?
A: 5x capacity, 60% less energy, no cloth replacement, but 3-5% higher moisture.