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UGANDA 150TPH KAOLIN WET BENEFICIATION PLANT

Fangcheng designed and manufactured a complete 150TPH kaolin wet beneficiation plant for a client in Uganda.
This project aims to produce high-purity kaolin for ceramics and industrial filler applications. The plant integrates advanced washing, screening, classification, and dewatering systems tailored to local clay-rich mineralogy.
The solution ensures optimal removal of sand, silt, and iron impurities to enhance kaolin whiteness and particle uniformity.
Item:
Details
Location:
Uganda
Materils:

Kaolin (Hydrated Aluminum Silicate)

Capacity:
150tph
Feeding Size:
<150mm
Target:
Refined kaolin clay with high brightness and fine size
Processing Flow:
Feeding → Washing → Screening → Classification → Magnetic Separation → Dewatering
Solutions & Process
SOLUTIONS & PROCESS
Fangcheng’s solution focuses on a modular, easy-to-maintain process line suitable for wet clay-rich raw ore, using water-based beneficiation to achieve high recovery and whiteness.

1.Ore Feeding & Washing

Raw kaolin ore (<150 mm) is fed into a hopper with vibration feeder, which sends material into a trommel scrubber for efficient disaggregation and removal of surface clay, roots, and organic impurities.

2.Screening & Classification

The slurry is screened using a high-frequency vibrating screen to separate coarse sand (>2 mm) from finer clay. The undersized material is pumped to a hydrocyclone cluster for particle size classification, separating <45μm kaolin from fine silica or contaminants.

3.Magnetic Separation

To remove iron-stained impurities and improve whiteness, the fine kaolin slurry passes through a high-gradient magnetic separator, efficiently removing magnetic minerals and oxidized iron.

4.Dewatering System

The purified kaolin slurry enters a high-efficiency thickener, then is processed in a vacuum disc filter to achieve 20–25% moisture content. Final drying can be completed via natural drying or rotary drying per client needs.
BENEFITS & HIGHLIGHTS
Modular design for easy assembly and relocation.
High-quality kaolin concentrate suitable for ceramics, paint, and paper.
Water-efficient wet process with integrated recycling options.
Comprehensive pre-sale testing and after-sales support.
Technical support, installation guidance, and spare parts supply.
EQUIPMENT LISTS
PRE-SALES & AFTER-SALES SERVICE
Fangcheng provided complete EPC services for this project:
Customized flowchart and plant design.
Field installation and commissioning by senior engineers.
On-site/remote operator training and process optimization.
Long-term technical support and spare parts delivery.
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At Fangcheng, our mission is to provide comprehensive, one-stop mining solutions, including mineral analysis, processing experiments, engineering design, equipment manufacturing, installation, commissioning, technical training, and after-sales support.
CONTACT US
 Phone: +86-152-9782-6310
 WhatsApp: +8615297826310
 Email: info@mymeinai.com
 Add: Wenfang Industrial Zone, Qinjiang Town, Shicheng Country, Ganzhou City, Jiangxi Province, China.

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