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High-Efficiency FX Series Mining Hydrocyclone Cluster

FX Series Hydrocyclone Cluster for Mining


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【Capacity】1-900m³ /h
【Feeding Size】0.3-18mm
【Classification Size】5-350μm
【Type】Pressure type and gravity type
【Application】The hydrocyclone serves as a highly efficient and versatile separation device widely employed in various mineral processing applications. It is particularly suitable for metallic ores including gold, chrome, tin, coltan (tantalite), and diamond, where it effectively removes coarse heavy mud and performs slurry dewatering. In non-metallic mineral processing, it achieves precise classification and concentration of kaolin, bentonite, and feldspar. The equipment also plays a vital role in chemical mineral operations such as phosphate, pyrite, and potash processing for separation and dewatering purposes. Featuring adjustable underflow density (40-70%), excellent desliming efficiency (>90%), outstanding wear resistance, and extended service life (5-8 years), the hydrocyclone can meet diverse specialized requirements in mineral processing.
【Service】Hydrocyclone design, mineral separation test, mineral processing process design, on-site installation or remote installation.

FX Hydrocyclone Laboratory Hydrocyclone DMS Hydrocyclone PU Hydrocyclone Intelligent Hydrocyclone

Work Principal

Advantages

Parameters

Successful Cases

FAQ

Working Principal

The hydrocyclone is a high-efficiency classification device operating on centrifugal sedimentation principles. Slurry enters the conical chamber tangentially under pressure (0.1-0.3MPa), generating a rapid vortex flow. Centrifugal force drives coarse/dense particles toward the wall for downward spiral movement (discharged as underflow), while fine/light particles exit through the top overflow pipe. Capable of precise 0.01-0.3mm particle separation with 40% higher efficiency than conventional classifiers, it excels in fine classification, thickening, and desanding of high-density slurries (20-40% solids). Its compact, motionless design ensures 24/7 continuous operation with only 1/3 energy consumption of spiral classifiers.

Advantages

High-Efficiency Classification: Achieves precise 0.01-0.3mm particle separation with 40% higher efficiency than conventional classifiers, ideal for high-density slurries (20-40% solids).
Compact & Energy-Saving: No moving parts consume only 1/3 energy of spiral classifiers, with 60% smaller footprint for flexible installation.
Wear-Resistant: PU/ceramic liners provide exceptional abrasion resistance for 5-8 years service life and minimal maintenance.
Multi-Functional: Performs classification, thickening, desliming and separation for metallic/non-metallic/chemical minerals.
Smart Control: Optional pressure sensors and auto-adjustment systems optimize parameters in real-time.

Technical Parameters

Hydrocyclone
Model	Canister Interior Diameter （mm）	Cone Angle （ｏ）	Overfall Pipe Dia. （mm）	Bottom Exit Dia. （mm）	Max Feeding Size （mm）	Feeding Pressure （Mpa）	Capacity （m3/h）	Classification Granularity (um）	Weight （Kg）
FX840	840	20	280～380	80～220	18	0.04～0.2	500～900	74～350	1621
FX750	750	45	180～290	85～175	16	0.04～0.2	400～500	74～300	1400
FX710	710	45	175～270	80～165	16	0.03～0.2	350～450	74～250	1250
FX660	660	20	180~240	80~150	16	0.03-0.2	250~350	74-220	995
FX500	500	20	130~200	35~100	10	0.03~0.3	140~220	74~200	495
		15						74~150	540
FX350	350	20	80~120	30~70	6	0.04~0.3	60~100	50~150	182
		15						50~120	230
FX300	300	20	65~115	20~50	5	0.04~0.3	45~85	50~150	108
		15						40~100	169
FX250	250	20	60~100	16~45	3	0.06~0.35	40~60	40~100	72
		15						40~100	77
		10						30~100	83
FX200	200	20	40~65	16~32	2	0.06~0.35	25~40	40~100	60
		15						30~100	64
		10						30~100	69
FX150	150	20	30~45	8~22	1.5	0.06~0.35	11~20	30~74	20
		15						30~74	22
		8						30~74	60
FX125	125	17	25~40	8~18	1	0.06~0.35	8~15	20~100	10
		8						20~74	12
FX100	100	20	20~40	8~18	1	0.06~0.35	5~12	20~100	8
		15						20~100	13
		8						20~100	21
FX75	75	15	15~22	6~12	0.6	0.1~0.4	2~5	20~74	4.2
		6						5~40	7
FX50	50	15	11~16	3~8	0.3	0.1~0.4	1~2	10~74	2
		6						5~30	2.5
The technical parameters provided are for reference only. Final product performance shall be subject to the official technical specifications.

Successful Cases

Rock Gold Mine - South Sudan

Placer Gold Mines - Zimbabwe

Chromite - South Africa

Alluvial Chrome Ore - Zimbabwe

Alluvial Tin Mines - Bolivia

Rock Tin Mines - Indonesia

Copper Oxide - Russia

Tantalum Niobium Ore - Nigeria

Lithium Mines - Brazil

Kaolin Mine - Uganda

Lead Zinc Mine - Morocco

Manganese Ore - Kenya

Hematite - South America

FAQ

Q: What's the minimum particle size for hydrocyclones?
A: Efficient for 0.01-0.3mm particles (optimal 0.02-0.1mm), requires 0.1-0.3MPa feed pressure.

Q: How to adjust underflow density?
A: ①Change apex size ②Maintain 0.15-0.25MPa feed pressure ③Optimize feed density (20-35%).

Q: Hydrocyclone vs vibrating screen?
A: Cyclones separate finer (0.01mm) & handle 5x capacity, but screens dewater better (<10% moisture).

FX Series Hydrocyclone Cluster for Mining

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