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SOUTH AMERICA 150TPH HEMATITE ORE WASHING & GRAVITY SEPARATION PLANT

Fangcheng Mining Equipment Company, a trusted manufacturer of mineral processing machinery, engineered and delivered a 150 TPH hematite beneficiation system to a South American client.
The project targets oxidized hematite ore with complex gangue and clay contamination, aiming to produce high-grade iron concentrate (Fe ≥ 60%) through washing, magnetic separation, and gravity separation methods.
Item:
Details
Location:
South America
Materils:
Hematite Ore (Fe₂O₃)
Capacity:
150tph
Feeding Size:
<500mm
Target:
Iron concentrate with Fe grade ≥60%
Processing Flow:
Feeding → Washing → Screening → Magnetic Separation → Gravity Separation → Dewatering
Solutions & Process
SOLUTIONS & PROCESS
Fangcheng’s professional design team tailored this solution based on the ore’s high clay content and low iron liberation at coarse sizes. A combination of magnetic separation and gravity concentration was proposed after laboratory mineral testing.

1.Feeding & Washing

Dump trucks deliver <300mm raw ore into a grizzly hopper + vibrating feeder to eliminate oversized waste and feed material evenly into a crusher. This crushers breaks the maerials, applies water and mechanical force to remove sticky clay and liberate iron particles.

2.Screening & Classification

Material from the cruhser flows into a vibrating screen, which separates three size fractions:
0–2mm → Sent to magnetic and centrifugal separators
2–20mm → Fed into magnetic separator, then to jigger
>20mm → Sent to waste or stockpile

3.Magnetic Separation

To recover weakly magnetic hematite, the screened 0–20mm fractions pass through a high-intensity magnetic separator, improving the overall recovery rate of iron-bearing minerals before gravity separation.

4.Gravity Separation

Saw-tooth jiggers recover coarse iron from the 2–20mm stream
Spiral chutes handle 0–2mm slurry post-magnetic separation
Shaking tables refine the final concentrate for higher iron grade
This dual-recovery design ensures minimal iron loss and higher purity concentrate.

5.Dewatering & Concentrate Handling

Final iron concentrates are dewatered by a high-frequency dewatering screen and stored. Tailings are directed to the tailing pond to meet environmental standards.
BENEFITS & HIGHLIGHTS

150 TPH capacity with magnetic + gravity hybrid design.

Improved iron recovery with high-intensity magnetic separation.
Chemical-free process: sustainable and eco-conscious.
Modular and upgradable system for long-term use.
Complete turnkey service: ore testing, layout design, installation guidance, and lifetime support.
EQUIPMENT LISTS
PRE-SALES & AFTER-SALES SERVICE
Fangcheng provided complete EPC services for this project:
Customized flowchart and plant design.
Field installation and commissioning by senior engineers.
On-site/remote operator training and process optimization.
Long-term technical support and spare parts delivery.
Blogs
At Fangcheng, our mission is to provide comprehensive, one-stop mining solutions, including mineral analysis, processing experiments, engineering design, equipment manufacturing, installation, commissioning, technical training, and after-sales support.
CONTACT US
 Phone: +86-152-9782-6310
 WhatsApp: +8615297826310
 Email:  info@mymeinai.com
 Add: Wenfang Industrial Zone, Qinjiang Town, Shicheng Country, Ganzhou City, Jiangxi Province, China.

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