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Working Principle
The spiral chute is a gravity separation equipment that operates based on the combined effects of gravity, centrifugal force, and fluid dynamics. It mainly consists of a spiral-shaped trough (typically with 4–6 turns), a feeding device, a water flushing system, and a product splitter.
The cross-section of the trough follows a specific curve (parabolic or composite), with the spiral vertically mounted on a central axis. Slurry is introduced at the top and flows downward along the spiral path.
The core working principle lies in the flow characteristics of slurry within the spiral channel, which enables stratification and separation of mineral particles with different densities. As the slurry spirals downward, centrifugal force pushes the particles outward. Denser minerals (such as ilmenite) experience stronger centrifugal force and tend to move toward the outer edge, while lighter minerals (like gangue) stay closer to the inner edge.
Simultaneously, the downward movement of slurry is driven by gravity along the inclined surface of the spiral, which further enhances the sedimentation and separation process.
The spiral chute is widely used for the separation of minerals with significant density differences, such as ilmenite, cassiterite, wolframite, and more.
Advantages
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Precision Separation: Customized pitch recovers >92% ilmenite.
Wear Resistance: ABS-PU composite lasts 40% longer than steel.
Rapid Deployment: Modular units, install 70% faster.
Eco-Efficiency: Reduces tailings grade to 0.5% with 50% less water.
Technical Parameters
ABS Mining Spiral Chute ABS | |||||||
Model | FC-X3A-1200 FC-X3B-1200 | FC-X5A-1200 FC-X5B-1200 | FCX6-1200 | FCX7-1200 | FCX8-900 | FCX9-1200 | |
Outside/Spiral Dia (mm) | 1200 | 1200 | 1200 | 1200 | 900 | 1200 | |
Pitch (mm) | 600 | 580 | 580 | 600 | 450 | 600 | |
Lateral Slope | 10° | 9° | 9° | 11° | 12° | 10° | |
Starts | 2-4 | 2-4 | 2-4 | 2-4 | 1-3 | 2-4 | |
Feeding Size (mm) | 0.074-1 | 0.074-1 | 0.074-1 | 0.074-1 | 0.074-1 | 0.074-1 | |
Feeding Density (%) | 25-40 | 25-40 | 25-40 | 25-40 | 25-40 | 25-40 | |
Capacity (T/H) | 4-6 | 4-6 | 4-6 | 4-6 | 2-3 | 4-6 | |
Dimension LWH(mm) | 1360*1360*5230 | 1360*1360*5230 | 1360*1360*5230 | 1360*1360*5230 | 1060*1060*4000 | 1360*1360*5230 | |
Weight (Kg) | 600 | 600 | 600 | 600 | 600 | 600 | |
The technical parameters provided are for reference only. Final product performance shall be subject to the official technical specifications. |
Successful Cases
Rock Gold Mine - South Sudan | Placer Gold Mines - Zimbabwe | Chromite - South Africa |
Alluvial Chrome Ore - Zimbabwe | Alluvial Tin Mines - Bolivia | Rock Tin Mines - Indonesia |
Copper Oxide - Russia | Tantalum Niobium Ore - Nigeria | Lithium Mines - Brazil |
Kaolin Mine - Uganda | Lead Zinc Mine - Morocco | Manganese Ore - Kenya | Hematite - South Africa |
FAQ
Q: What’s the minimum particle size & fine particle recovery?
A: Processes 0.074-1mm particles. For 0.074-0.1mm fines:
① Adjust wash water (0.05-0.1MPa)
② Maintain 25-35% feed density
③ Use ABS/PU/PC-alloy spiral discs
Achieves 85% ilmenite recovery - 20% higher than conventional chutes.
Q: Advantages of ABS vs steel chutes?
A:
40% longer lifespan (24+ months) with wear-resistant ABS-PU lining.
Corrosion-proof in pH 3-11 slurries (ideal for chemical minerals).
60% lighter (module design) cuts shipping costs.
Q: How to adapt for different ores?
A: Switch configurations in 3 steps:
Replace spiral discs: Nylon-PU for W/Sn (12° incline), PC-alloy for ilmenite (15°)
Adjust turns: 4 turns for heavy minerals, 6 for light ores
Set splitters: 15cm band for coltan, 10cm for rutile