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Flotation Machine Rotors And Stators | Flotation Cell Spare Parts


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Flotation machine rotors and stators are critical wear parts widely used in mineral processing plants to separate valuable minerals from crushed ores. As core components of flotation cells, they directly affect aeration efficiency, slurry circulation, and flotation recovery rate.

Designed for harsh operating conditions, our flotation machine spare parts feature high wear resistance, excellent corrosion resistance, and stable performance. They are suitable for the flotation of copper, zinc, lead, nickel, gold, and other non-ferrous metals, and are widely applied in mining and metallurgy industries.

【Service】Impeller Parts design, mineral separation test, mineral processing design, on-site installation or remote installation.

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Flotation Cell Spare Parts & Wear Parts

Advantages

Successful Cases

FAQ

Flotation Cell Spare Parts & Wear Parts

Flotation Machine Rotor (Impeller)

The flotation machine rotor, also known as the impeller, is a key component responsible for generating centrifugal force during operation. By rotating at high speed, it ensures uniform slurry mixing, efficient air dispersion, and stable bubble formation, which are essential for effective flotation.

Our flotation machine rotors are manufactured with a metal framework combined with wear-resistant rubber or polyurethane, offering long service life and reliable performance.
Available models include KYF, XCF, and BS-K8, with specifications suitable for flotation cells ranging from 50 m³ to 320 m³.

Flotation Machine Stator

The flotation machine stator works together with the rotor to eliminate slurry rotation, stabilize the pulp flow, and maintain a smooth liquid surface. It helps create a stable froth layer and controlled air distribution, improving flotation efficiency and consistency.

Our anti-corrosive flotation machine stators are composed of a reinforced metal structure and wear-resistant rubber lining. They are compatible with KYF, XCF, BS-K8, and other common flotation machine models, making them essential replacement parts for mining and metallurgical operations.

Advantages

Unique anti-wear structural design for extended service life
High operational efficiency and stable flotation performance
Rubber and polyurethane components with high elasticity, chemical stability, and wear resistance
Lightweight design for easy installation and replacement
Effective absorption of noise and vibration, improving working conditions
Strict quality control throughout the manufacturing process ensures consistent reliability

Successful Cases

Rock Gold Mine - South Sudan

Placer Gold Mines - Zimbabwe

Chromite - South Africa

Alluvial Chrome Ore - Zimbabwe

Alluvial Tin Mines - Bolivia

Rock Tin Mines - Indonesia

Copper Oxide - Russia

Tantalum Niobium Ore - Nigeria

Lithium Mines - Brazil

Kaolin Mine - Uganda

Lead Zinc Mine - Morocco

Manganese Ore - Kenya

Hematite - South America

FAQ

Q1: What is the function of the rotor and stator in a flotation machine?

The rotor and stator are the core working components of a flotation cell. The rotor (impeller) generates centrifugal force to mix slurry and disperse air, forming fine bubbles, while the stator stabilizes slurry flow, reduces turbulence, and maintains a stable froth layer. Together, they directly affect flotation efficiency and recovery rate.

Q2: What materials are used for flotation machine rotors and stators?

Flotation machine rotors and stators are typically manufactured with a reinforced metal framework combined with wear-resistant rubber or polyurethane. This structure offers excellent abrasion resistance, corrosion resistance, and long service life under harsh mineral processing conditions.

Q3: Which flotation machine models are your rotors and stators compatible with?

Our flotation machine spare parts are compatible with common flotation cell models such as KYF, XCF, and BS-K8. Custom rotors and stators can also be manufactured based on drawings, samples, or specific operating requirements.

Q4: How do I know when to replace flotation machine rotors and stators?

Replacement is recommended when there is obvious wear, reduced aeration efficiency, unstable froth layer, or decreased flotation recovery. Regular inspection every 3–4 months helps identify wear early and prevent unplanned downtime.

Q5: Why choose high-quality flotation machine spare parts?

High-quality flotation machine rotors and stators ensure stable air dispersion, consistent flotation performance, reduced maintenance frequency, and lower operating costs. Inferior spare parts may lead to uneven wear, excessive vibration, and reduced mineral recovery.